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Insurance→Commissioning→Auditing→Monitoring→Failure Prediction→Controlling Smartly
ACME CORPORATION·DustIQ Industrial Platform by Senzary143 Industrial Nodes Live

Dust Collector Monitoring & Operating System

Continuous fabric-filter differential pressure (ΔP), clean-gas triboelectric broken-bag detection, on-demand pulse-jet reverse air cleaning, and zone mist suppression across 4 manufacturing complexes.

Facility Selected
Tubesheet ΔP
2.89in. W.C.

Nominal (1.0–6.0 band)

Broken Bag Signal
0.062%

Triboelectric clean side

Header Pressure
92.0PSI

> 80 PSI interlock OK

HEPA Stage ΔP
1.07in. W.C.

FEU 05 final stage

Inlet / Outlet
100.4°/ 98.7°F

ΔT: 1.6°F drop

Operating Mode
On-Demand DP

87.5% air savings

Watteco TORANO 4-Channel Analog Architecture (Layer 2.5)Sensor: Redstone (Plant 01) · ACME-PLANT-01

Continuous Fabric-Filter Differential Pressure & Clean-Gas Breakthrough Telemetry

Real industrial sensor network from ThingsBoard. Watteco TORANO nodes are mapped strictly per-channel: ai0 (Bag-Leak Triboelectric 4–20mA → 0–100%), ai1 (Prefilter ΔP 0–5.0 in. W.C.), ai2 (Overall Tubesheet ΔP 0–10.0 in. W.C.), and ai3 (Fan draft / static pressure). Evaluator enforces channel diagnostics (ai0_status: ok) to prevent false blanket alarms.

ai0 Status

OK (No Leak)

ai2 ΔP Status

2.85 in. W.C.

Pulse Gate

ARMED > 80 PSI

Continuous 24-Hour Tubesheet ΔP History (287 Telemetry Points)Mean: 2.84 in. W.C. · Max: 3.12 in. W.C. · Min: 2.62 in. W.C.
24 hours ago12 hours ago6 hours agoLive Now (2.89 in. W.C.)
Plant Areas:

Plant 01 — Redstone Foundry & Melt Complex · Device & Transmitter Matrix (37 Instruments)

Live ThingsBoard telemetry streams showing calibrated units, channel tags, and physical asset mapping.

EPA Region 7
Equipment / Asset TagTelemetry Key & ChannelRecorded ValueCategorySource Device ModelSignal State
ACME 4th Floor Door
ACME 4th Floor Door
RSSI
Ball Mill Grinding & Oxide Synthesis (Bay 101)
-87.80 dBminfraAdvantech ADAM / Modbus
Normal
ACME Building Pressure DP
ACME Building Pressure DP
Differential pressure
Ball Mill Grinding & Oxide Synthesis (Bay 101)
0.06 PaprocessAdvantech ADAM / Modbus
Normal
ACME Strip caster man door
Dragino-LDS03A-5F1A9B
RSSI
Ball Mill Grinding & Oxide Synthesis (Bay 101)
-80.60 dBminfraDragino LDS03A / LTC2
Normal
ACME South chiller door
Dragino-LDS03A-5F1A9D
RSSI
Ball Mill Grinding & Oxide Synthesis (Bay 101)
-76.80 dBminfraDragino LDS03A / LTC2
Normal
ACME Mill Room Man Door
Dragino-LDS03A-5F1A99
RSSI
Ball Mill Grinding & Oxide Synthesis (Bay 101)
-74.60 dBminfraDragino LDS03A / LTC2
Normal
ACME Mill Room Steel Door
Dragino-DDS-45-5F1A8C
RSSI
Ball Mill Grinding & Oxide Synthesis (Bay 101)
-78.60 dBminfraDragino LDS03A / LTC2
Normal
ACME Mill Room Fastrax Door
Dragino-DDS-45-5F1A93
RSSI
Ball Mill Grinding & Oxide Synthesis (Bay 101)
-75.80 dBminfraDragino LDS03A / LTC2
Normal
ACME Fastrax Pasting Door 1
Dragino-DDS-45-5F1A8B
RSSI
Ball Mill Grinding & Oxide Synthesis (Bay 101)
-118.80 dBminfraDragino LDS03A / LTC2
Normal
ACME Spare Sensor
ACME Advantech-WZZARD-6DD484
General Telemetry
Ball Mill Grinding & Oxide Synthesis (Bay 101)
—processAdvantech ADAM / Modbus
Normal
ACME Spare Sensor
Dragino-DDS-45-5F1A8E
RSSI
Ball Mill Grinding & Oxide Synthesis (Bay 101)
-86.80 dBminfraDragino LDS03A / LTC2
Normal
ACME Spare Sensor
ACME erere
General Telemetry
Ball Mill Grinding & Oxide Synthesis (Bay 101)
—processAdvantech ADAM / Modbus
Normal
ACME Spare devices asset
ACME SVMA 8
Bag-leak signal
Maintenance & Calibration Test Bench (Bay 104)
0.93 %processAdvantech ADAM / Modbus
Normal
ACME Spare devices asset
ACME Spare device
General Telemetry
Maintenance & Calibration Test Bench (Bay 104)
—processAdvantech ADAM / Modbus
Normal
ACME Baghouse 20
ACME Baghouse 20
Differential pressure
BH-20 Central Pulse-Jet Baghouse & Stack (Bay 102)
2.90 in. w.c.processAdvantech ADAM / Modbus
Normal
ACME Baghouse 20
ACME Baghouse 20 CH0 (unused)
Recorded gateway state
BH-20 Central Pulse-Jet Baghouse & Stack (Bay 102)
inactive source stateinfraAdvantech ADAM / Modbus
Normal
ACME Baghouse 20
ACME Baghouse 20 Filter DP
Differential pressure
BH-20 Central Pulse-Jet Baghouse & Stack (Bay 102)
2.90 in. w.c.processAdvantech ADAM / Modbus
Normal
ACME Baghouse 20
ACME Baghouse 20 Header Pressure
Header pressure
BH-20 Central Pulse-Jet Baghouse & Stack (Bay 102)
0.00 psiprocessAdvantech ADAM / Modbus
Normal
ACME Baghouse 20
ACME Baghouse 20 CH7 (unused)
Recorded gateway state
BH-20 Central Pulse-Jet Baghouse & Stack (Bay 102)
inactive source stateinfraAdvantech ADAM / Modbus
Normal
ACME Baghouse 20
ACME Baghouse 20 HEPA DP
HEPA differential pressure
BH-20 Central Pulse-Jet Baghouse & Stack (Bay 102)
1.07 in. w.c.processAdvantech ADAM / Modbus
Normal
ACME Baghouse 20
ACME Baghouse 20 Bag Leak
Bag-leak signal
BH-20 Central Pulse-Jet Baghouse & Stack (Bay 102)
0.06 %processAdvantech ADAM / Modbus
Normal
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