Dust Collector Monitoring & Operating System
Continuous fabric-filter differential pressure (ΔP), clean-gas triboelectric broken-bag detection, on-demand pulse-jet reverse air cleaning, and zone mist suppression across 4 manufacturing complexes.
Nominal (1.0–6.0 band)
Triboelectric clean side
> 80 PSI interlock OK
FEU 05 final stage
ΔT: 1.6°F drop
87.5% air savings
Continuous Fabric-Filter Differential Pressure & Clean-Gas Breakthrough Telemetry
Real industrial sensor network from ThingsBoard. Watteco TORANO nodes are mapped strictly per-channel: ai0 (Bag-Leak Triboelectric 4–20mA → 0–100%), ai1 (Prefilter ΔP 0–5.0 in. W.C.), ai2 (Overall Tubesheet ΔP 0–10.0 in. W.C.), and ai3 (Fan draft / static pressure). Evaluator enforces channel diagnostics (ai0_status: ok) to prevent false blanket alarms.
OK (No Leak)
2.85 in. W.C.
ARMED > 80 PSI
Plant 01 — Redstone Foundry & Melt Complex · Device & Transmitter Matrix (37 Instruments)
Live ThingsBoard telemetry streams showing calibrated units, channel tags, and physical asset mapping.
| Equipment / Asset Tag | Telemetry Key & Channel | Recorded Value | Category | Source Device Model | Signal State |
|---|---|---|---|---|---|
ACME 4th Floor Door ACME 4th Floor Door | RSSI Ball Mill Grinding & Oxide Synthesis (Bay 101) | -87.80 dBm | infra | Advantech ADAM / Modbus | Normal |
ACME Building Pressure DP ACME Building Pressure DP | Differential pressure Ball Mill Grinding & Oxide Synthesis (Bay 101) | 0.06 Pa | process | Advantech ADAM / Modbus | Normal |
ACME Strip caster man door Dragino-LDS03A-5F1A9B | RSSI Ball Mill Grinding & Oxide Synthesis (Bay 101) | -80.60 dBm | infra | Dragino LDS03A / LTC2 | Normal |
ACME South chiller door Dragino-LDS03A-5F1A9D | RSSI Ball Mill Grinding & Oxide Synthesis (Bay 101) | -76.80 dBm | infra | Dragino LDS03A / LTC2 | Normal |
ACME Mill Room Man Door Dragino-LDS03A-5F1A99 | RSSI Ball Mill Grinding & Oxide Synthesis (Bay 101) | -74.60 dBm | infra | Dragino LDS03A / LTC2 | Normal |
ACME Mill Room Steel Door Dragino-DDS-45-5F1A8C | RSSI Ball Mill Grinding & Oxide Synthesis (Bay 101) | -78.60 dBm | infra | Dragino LDS03A / LTC2 | Normal |
ACME Mill Room Fastrax Door Dragino-DDS-45-5F1A93 | RSSI Ball Mill Grinding & Oxide Synthesis (Bay 101) | -75.80 dBm | infra | Dragino LDS03A / LTC2 | Normal |
ACME Fastrax Pasting Door 1 Dragino-DDS-45-5F1A8B | RSSI Ball Mill Grinding & Oxide Synthesis (Bay 101) | -118.80 dBm | infra | Dragino LDS03A / LTC2 | Normal |
ACME Spare Sensor ACME Advantech-WZZARD-6DD484 | General Telemetry Ball Mill Grinding & Oxide Synthesis (Bay 101) | — | process | Advantech ADAM / Modbus | Normal |
ACME Spare Sensor Dragino-DDS-45-5F1A8E | RSSI Ball Mill Grinding & Oxide Synthesis (Bay 101) | -86.80 dBm | infra | Dragino LDS03A / LTC2 | Normal |
ACME Spare Sensor ACME erere | General Telemetry Ball Mill Grinding & Oxide Synthesis (Bay 101) | — | process | Advantech ADAM / Modbus | Normal |
ACME Spare devices asset ACME SVMA 8 | Bag-leak signal Maintenance & Calibration Test Bench (Bay 104) | 0.93 % | process | Advantech ADAM / Modbus | Normal |
ACME Spare devices asset ACME Spare device | General Telemetry Maintenance & Calibration Test Bench (Bay 104) | — | process | Advantech ADAM / Modbus | Normal |
ACME Baghouse 20 ACME Baghouse 20 | Differential pressure BH-20 Central Pulse-Jet Baghouse & Stack (Bay 102) | 2.90 in. w.c. | process | Advantech ADAM / Modbus | Normal |
ACME Baghouse 20 ACME Baghouse 20 CH0 (unused) | Recorded gateway state BH-20 Central Pulse-Jet Baghouse & Stack (Bay 102) | inactive source state | infra | Advantech ADAM / Modbus | Normal |
ACME Baghouse 20 ACME Baghouse 20 Filter DP | Differential pressure BH-20 Central Pulse-Jet Baghouse & Stack (Bay 102) | 2.90 in. w.c. | process | Advantech ADAM / Modbus | Normal |
ACME Baghouse 20 ACME Baghouse 20 Header Pressure | Header pressure BH-20 Central Pulse-Jet Baghouse & Stack (Bay 102) | 0.00 psi | process | Advantech ADAM / Modbus | Normal |
ACME Baghouse 20 ACME Baghouse 20 CH7 (unused) | Recorded gateway state BH-20 Central Pulse-Jet Baghouse & Stack (Bay 102) | inactive source state | infra | Advantech ADAM / Modbus | Normal |
ACME Baghouse 20 ACME Baghouse 20 HEPA DP | HEPA differential pressure BH-20 Central Pulse-Jet Baghouse & Stack (Bay 102) | 1.07 in. w.c. | process | Advantech ADAM / Modbus | Normal |
ACME Baghouse 20 ACME Baghouse 20 Bag Leak | Bag-leak signal BH-20 Central Pulse-Jet Baghouse & Stack (Bay 102) | 0.06 % | process | Advantech ADAM / Modbus | Normal |